Shallow talk about the method that improves CNC Machining efficiency

Time:2023-06-15 16:33:41
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source:CLAREY CNC Machining

In recent years, as new-style product add try to reach a part of complex degree increase, CNC Machining with its powerful dominant position already more and more get the attention of the enterprise, become production enterprise to win the payoff that the market competes. However, efficiency of CNC Machining of major production company is low, numerical control engineering capability is insufficient. How to because this considers to discuss,raise numerical control to make a standard through technology of efficient CNC Machining, increase the capacity of CNC Machining, to enhancing the integrated competition ability of the enterprise, rise can develop ability to have real sense continuously. One, CNC Machining efficiency is low reason 1, equipment malfunction element because principle of numerical control system nicety of complex, structure, after occurrence breakdown cannot maintain in time remove trouble, so meeting influence manufactures efficiency. 2, as a result of,production manages an element specific reason, the system of numerical control equipment is multifarious, equipment class is not neat, the application that gives technician, operation staff and process designing bring very great difficulty, restricted the move treatment of the spare parts greatly. Program management is not perfect, machine program wove the instability of the program also is affected between billow take time already repeatedly. In production arrangement, production is organized and each link such as process monitoring still are given priority to with the management of spot formula, inevitable existence plans to be out of line, the problem such as manufacturing preparation lag, increased equipment to stop machine latency time. Still having an outstanding problem is a few controller insufficient to numerical control understanding, blind direct, think numerical control machine tool is very advanced, should what is able, do not suit the spare parts that CNC Machining or other type of work machine more easily to also go up more very much CNC Machining, such numerical control machine tools not only the efficiency that play does not give it, the precision that returns meeting logarithm to charge a machine tool is destroyed very big, also want to rise to management so. 3, engineering technology element a lot of moment because program cannot seasonable follow-up, blueprint data technology is not perfect, processability is bad, the time that meet test grew to become the factor that affects efficiency. Often the union with effective clamping apparatus of the rationality that the engineering technology below most circumstance does not have a craft and the numerical control machine tool that suit, cutting tool, tool, occurrence problem of a link wants to stop with respect to meeting occurrence equipment only when the machine tool on such workpiece is machined machine await or do an unqualified product. 4, system of cutting tool of element of numerical control cutting tool serves as the important and auxiliary tool that participates in production activity, the accurate sex that makes to the flexible, productivity of numerical control machine tool and product and validity are having the effect that hold the balance; In the meantime, cutting tool is costlier drain sexual resource, produce a workshop commonly, especially in the manufacturing environment with numerical control more machine tool, the amount of cutting tool is huge, among them package is quite complex also, information is various, because produce the need of treatment, many cutting tool flows often between cutting tool library and machine tool and machine tool and machine tool and exchange. Traditional cutting tool management is the information record cutting tool go up in paper, or memory is in person head, time is a bit long, the information of the record is lost easily, the different person that use masters not easily to the information of cutting tool, the information management of cutting tool does not follow to go up, the use that causes cutting tool is confused, resource is wasteful, manufacturing efficiency is low, more serious result is to cause the deviation in goods to cross deviate of big, craft, appear even the product discards as useless, influence production is periodic. Build complete cutting tool database, in bringing into all information of cutting tool system the computer, undertake administrative, building the system of cutting tool management that changes without paper is urgent affairs. 5, personnel skill element is purchasing numerical control machine tool, in the process that imports a machine tool especially, logarithm charges a machine tool, especially of numerical control system technical have quite high demand with advanced sex, quite exquisite also to the functional choice of numerical control machine tool, do one's best is opposite better more. But after equipment is installing shipping travel, its use the effect and not ideal, the use that the reason is numerical control machine tool is bigger than using the difficulty of general accuracy machine tool to want, because numerical control machine tool is typical Electromechanical unifinication product, the intellectual range of its drag in is wider, namely handlers should have the more extensive professional knowledge such as machine, report, fluid, gas, the quality requirement that because this is right,operation personnel raises is very tall. The user that at present a phenomenon that cannot ignore is numerical control machine tool is increasing, but the utilization rate of the machine tool is not high however, it is production sometimes of course the task is not full, but still having a more crucial factor is numerical control operation personnel quality is not quite high, come up against a few problems not to know how to be handled, in often maintaining manual, do not check, never had encountered possibly also before. The person that this is used with respect to the requirement has higher quality, can handle an issue calmly, have one's head screwed on the right way, spot judgement capability is strong, still should have stronger numerical control base to wait of course. Operation personnel is integrated of quality rising is not temporarily the 2 things when, and should catch long, answer to be accumulated ceaselessly in in the future use, the idea that still one is worth to try is the old user that visits a few congener machine tools, they have very strong practice experience, have right to speak most, can ask their help, let them undertake grooming certainly for handlers, this is short operation staff increases inside time the way with integrated the most efficient quality. At present we had been familiar with the operation of the machine tool very much, but the knowledge that waits for leaven dough to electric, hydraulic pressure however very be short of owe. The element of structure of Nextpage6, product (1) dimension of standards of of all kinds hardware and structural six to one, the tooling versatility such as machine tool tool is not tall. (2) the is cycle of much breed, small lot, short production normally production task that place of a lot of companies faces, because this requirement machining complex has taller answer speed. (3) product part structure is complex, treatment difficulty is great. (4) treatment of Bao Bi, easy generation is out of shape. Put in structure of many Bao Bi, deep antrum, for typical weak rigid structure. (5) cutting tool and cutting parameter choose difficulty. Because the development of tool industry cannot catch up with the development of new material and applied pace, lack the support that machines cutting database again, how logical choice cutting tool and a difficulty that choose treatment parameter scientificly to make engineering technology. 2, the machine tool of measure numerical control that raises numerical control machine tool to machine efficiency is different from general accuracy machine tool, cannot copy the method that manages general accuracy machine tool to numerical control machine tool. According to user of prior of machine tool of a few use numerical control old management carries out a proof, always the unit with numerical control more machine tool, the way that runs with opposite concentration is better, namely " major management, concentration is used " method. Engineering technology prepares to be in charge of by branch of plant engineering technology, manufacturing management unites a balance by task of factory make known to lower levels. Can use the computer conditionally the producer type that compositive managing. All sorts of work that need production of numerical control machine tool by the computer and treatment information management rise, execute information to share, plan time in order to reduce production, optimize content to shed a line, can improve productivity effectively. In producing practice, the treatment efficiency of numerical control machine tool depends on greatly the proportion that cutting time holds CNC Milling working hours, this specific value is greater, manufacturing efficiency is taller also. The method that raises numerical control machine tool to machine efficiency generally speaking is as follows, the first, change logarithm accuses technical understanding, numerical control technology is an integrated technology, return what must have technology of corresponding form a complete set and personnel to prop up besides numerical control machine tool, having conclusive effect in go-between of CNC Machining process especially, the technical capability of the member that personnel of technology of administrator, project, project safeguards personnel and operation to use a person is met the manufacturing efficiency that affects numerical control machine tool; The 2nd, make step of significant cutting tool management, undertake preliminary adjustments to cutting tool for example, the installation settling time that attends in order to reduce cutting tool in the machine tool, undertake administrative to cutting tool through running a system, in order to reduce the mistake that artificial management produces; The 3rd, because the installation time of the choice of tool clamping apparatus and workpiece is mixed,measure time to have immediate concern, should achieve the administration of pair of tool clamping apparatus. I think, to improve CNC Machining efficiency the proposal establishs numerical control workshop, maintenance technician of technical personnel, production staff, equipment, identifier member conformity is in same a branch, such facilitating unified arrangement, serve in coordination at production. Maintenance technician of division of tool of the member that orgnaization setting includes process designing of craft of planned dispatching of division of workshop minister, presiding numerical control, production, numerical control, cutting tool, equipment, identifier member, numerical control operator, warehouse keeper. The goal that establishs numerical control workshop manages a manufacturing reach centrally namely, expose the factor that affects CNC Machining efficiency in manufacturing earlier stage as far as possible, do the preparative work before production sufficient, the increases cutting time to occupy CNC Milling working hours proportion of the oldest rate, decrease await a process, await technical divisions manage, wait to maintain a machine tool, await knife measure, await those who wait for a reason to cause to examine stop machine latency time. Pull current Cheng is as follows: → of minister of → of workshop of numerical control of → of task of production of make known to lower levels of department of company production government is presiding numerical control division (the job that basically provides numerical control technology and quality field) , operator of numerical control of → of division of tool of the member that produce process designing of craft of numerical control of planned dispatching → , cutting tool → examines personnel → warehouse keeper, production ends. Among them any link cannot be out of line, affect treatment efficiency necessarily otherwise, delay manufacturing cycle. The function of division of presiding numerical control: Division of tool of the member that planned dispatching is produced to organize process designing of numerical control craft in coordination after receiving the job, cutting tool does good technology to digest, prepare and form technical file of clamping apparatus of to program, cutting tool, tool. The function of division of cutting tool tool: According to the technology requirement and program prepare early days what to require tool, cutting tool and be installed measure a knife to grow a cost at the same time on corresponding knife handle. Form numerical control operator finally to take task sheet to get spare parts, blueprint, program, cutting tool, tool to machine a spare parts with respect to can faster actuate machine tool, decreased to stop greatly machine latency time, raised cutting time to hold the proportion of CNC Milling working hours. Want an above to affect CNC Machining efficiency to the element that rise is optimized or be solved only, CNC Machining efficiency can rise considerably necessarily. Want to raise CNC Machining efficiency to still a lot of painstaking works want to do, need business management layer more at the same time prop up energetically. Above is the individual's absurd view only, the hope can have the effect of cast a brick to attract jade-offer a few commonplace remarks by way of introduction so that others may come up with valuable opinions. CNC Milling