Japanese pattern company visits impression

01mm, raised manufacturing efficiency and treatment precision greatly, reduced polishing workload. Although advanced equipment takes absolutely advantage, but polishing craft remains what finish by person handiwork. The polishing cent of chimney Injection Mold Tooling is thick cast, essence of life is cast and fine cast etc, of polishing forcibly, the grain direction, clean degree worker that needs to have experience and rigid regulations system, cannot produce the light chimney with a good diaphaneity otherwise. Be used rarely in milling machine of profile modeling of Japanese mould factory, because precision of treatment of profile modeling milling machine is inferior,its reason is, increased polishing workload and time; 2 it is to made profile modeling increase operating costs and time. Machine tool of form cutting of electric spark of some moulds factory makes dosage also is decreasing. Be in factory of Toshiba machinery mould, milling machine of a few profile modeling is used as common milling treatment. Administrator points out: "Because development of technology of high speed milling is very rapid, and treatment precision, efficiency rises ceaselessly, manufacturing cycle shortens, electric spark machines electrode of the tool that make to need time not only, still raised manufacturing cost, should be replaced probably " . The knowledge that factory of integrated other mould visits, profile modeling milling has the trend  that is replaced to black 　 of BR} of of Pi of that have a nightmare of vulgar of Tuo of bits of Can of Gua ǔ Shang Weiyong ひ is in about high speed milling really in Japanese mould production industry Japanese mould makes trade of industry and machine tool today is popular. Its crucial technology is the machine tool main shaft of high rotate speed of requirement high accuracy, 2 it is to ask to get used to the milling cutter with high temperature resistant high speed. Model of gold of afore-mentioned name ancient house used machining center of high speed milling is MAKINOA77() of 3 axes numerical control, it is to use head of milling of bearing of atmospheric pressure of an appropriative high speed to make achieve 20000rpm. The milling machine of CNC of MatsuuraFX-5 high speed that uses joint-stock production of Switzerland and Japan in all-purpose industry company limited that manufacturing forging gives priority to (milling cutter rotate speed is top can amount to 30000rpm, milling precision 0.

01mm) machines forging die, and this milling machine still provided appropriative CAM software. Development of company of machine tool of cutting of Japanese OKUMA metal produced OKUMAMICR-BI-HP(n=30000rpm of machining center of mould of 5 axes high speed, f=30m/min) , they still provided CAD/CAM software for this machine tool and product. Afore-mentioned industry patterns basically collect circumstance of application of technology of CAD/CAM of 2 moulds industry to be mixed with the CAD entirely make, each company uses different CAD/CAM software according to its product characteristic. Via Fuji TACHNICA(Japan course of study of the 2nd three-year institution of higher learning develops tool set to have manufactory home, 80% moulds are exit product) administrator introduction, the graph of punch spare parts that the user designs is outputted from Internet, undertake punch structure element is designed first, undertake three-dimensional mould is designed again. The according to the user equipment condition when the design and punch craft, assist business discussion defines mould program. The name is used to be produced for OUTFORM(Switzerland after CAD ends) software undertakes computer simulation is analysed (CAE) , this software is OK the working process of armor plate of punch of mould of imitate use design, show stamping workpiece with different color on computer monitor of each place be out of shape pull deep feeling condition, judge the rationality that the mould designs from this, if what place deflection is too big corrugate perhaps, want to undertake modification to the mould of the design. The nap of the mould in because use CAE technology,decreasing to make a process greatly and try punch workload. Do not use lubricating oil commonly when Japanese car automobile body enclothes a punch, its purpose is to decrease of punch hind clean working procedure, make to the design of punch mould so raised taller requirement. After the pattern of the design is definite, use CAM software is CNC machine tool or machining center work out machines used numerical control program. General pattern basis its model the complex degree of antrum, main surface by 1 ～ 2 machining center come out with respect to OK and full treatment. Some CAM software has function of treatment process imitate. After numerical control to program is good, but the imitate on preexistence computer machines a process, in order to examine the validity of numerical control program. When affirming numerical control program does not have a problem, can pass as direct as connective of the local area network inside the factory numerical control (DNC) computer conveys numerical control program the CNC machine tool to make choice of or machining center, after semifinished product preparation and outfit card end, can undertake machining. Because used CAD/CAM technology, the car automobile body of Fuji TACHNICA enclothes a punch mould date of delivery to be restricted to be shortened by a original year for half an year. The use of CNC machine tool and machining center is the precondition of the CAM. Gold of name ancient house technical adviser introduction, undertake a CAM to facilitate, the CNC machine tool of a factory and MC had better use same sort model numerical control system, the choice that is helpful for CAM software not only so (because current CAM software is opposite all sorts of differring,the compatibility of system of type numerical control still has certain limitation) , and the management of data of facilitating DNC computer, transmit and of CNC machine tool and MC reasonable use. In addition, the document of stamping workpiece design that the user transmits from Internet may use different CAD software design, the mould CAD software that the changeover software that because this mould manufactory should have,can get used to different design file perhaps chooses can identify all sorts of different design files. Basically use exterior model in the CAD of Japanese mould [1] (a kind of mode of technology of CAD geometry modelling. Function of line draw a frame round can be used to construct first when configuration of this kind of model block diagram of a gleam of, perhaps rotate with scanning next wait for a method to become the curved surface that takes reseau, the always of curved surface graph that also can offer with the system builds all sorts of models. The figure that its characteristic is curved surface of report of model of the casing that compare a line is actual, facilitate form cutting tool to machine orbit; Smaller than hypostatic model data bulk, computer processing rate is rapid) CAD/CAM software, to enlarge its suitable scope, CAM part should as far as possible compatible more numerical control system. Establish company limited of shipbuilding information system for this day (HZS) developed GRADE/CUBE software. This software is the CAD/CAM software that is based on workstation, the characteristic is to be able to undertake complex curved surface is designed, the machine program of the work out applicably at more numerical control system, and have function of treatment process imitate. Already sold many 800 according to introducing this software, volume head the list is had in Japanese mould industry. The assembly type structure of 3 moulds 3 nicety are with production small-sized nicety notes model the enterprise that give priority to, what manufacturing product has car, printer, camera and office equipment to go up is small-sized note model etc. Oneself design production many 3500 use pattern. Because note model workshop to be in different place dispersedly, carry to facilitate, developed assembly type Injection Mold Tooling. Inside a company, dimension difference is not big note model, mould appearance, oriented reach installation to be able to devise similar measure partly, move part of calm model antrum to be designed assemble a structure dismountably, change need to change only when the mould model antrum part assembles a structure can, saved stuff not only so, reduced a mould to change with settling time, also reduced a mould to make carriage cost. Administrator introduction: Because use structure of this kind of assembly type, change a mould needs the left and right sides 3 minutes only. Be in what give priority to in order to produce small-sized stamping workpiece is long company limited of wild metal industry, see some punch mould also uses this kind to assemble a structure. Use this kind to assemble a structure, the enterprise can make standard and series demand according to his product characteristic, assemble means to be able to be used set pattern, the clench that use spiral shell originallies, should assure to move only fixed die place combining a model is proper and the top gives the start such as the orgnaization agile can. When the 4 technologies that note model and equipment develop overview to look around in Japanese mould factory, dichromatic, trichromatic the model that note model is a popular topic. 3 expensive gold those who made car end chimney is dichromatic and trichromatic the model that note model, outpour is set in the chimney that is base with white red, yellow two kinds of colour. This kind of spare parts that note model although the mould rises with production cost, but decreased to assemble workload, raised the beautiful sex of the product. Its note model craft is a mould in the first labour outpour the first kind of color, in outpour of the 2nd labour the 2nd kind of color, the material of two kinds of color is enchased together. Dichromatic, trichromatic the demand with the higher to noting model machine to put forward technology that note model, a machine that note model is due two or 3 heat and pressurization fixes model system, mould commutation is versed in have translation type and circumgyrate type. Toshiba machinery notes model engine plant to at present already product of 4 kinds of machine that note model sells. Like production car taillight is overspread such bigger dichromatic and trichromatic note model mould and the machine that note model is more sophisticated. Graph the 1 car end chimney that is 3 expensive gold production is dichromatic and trichromatic note model. different data production gives dichromatic, trichromatic note model, this increased to note model to produce the difficulty of craft again. 3 nicety but the project the material of two kinds of different types notes plastic ABS and synthetic glue dichromatic note model, car air conditioning of production implement pushbutton is trichromatic note model (main body black, if the graph shows) 2 times, power source of transparent lubricious directive leaves or close, white word is fine be like pen handwriting, can come through light, the case that the driver does not open cab lamp when nightly or the light is poor falls to discern very easily the effect that gives pushbutton, increased the competitive capacity of product quality greatly. In addition, in 3 nicety the workshop that note model looks around, seeing all opportunity that note model is the makings below the robot, detached runner and note model, except add plastic raw material besides, realized automation production entirely. Administrator introduction, these equipment can work 16 hours everyday even 24 hours, a workshop that has 35 opportunity that note model has 6 workers only, and every have 3 people only. 5 grind in Japan repaired experience introduces besides afore-mentioned circumstances besides, talk to grind in Japan again the experience that writes study. 5.

The technology that in Japan almost all big company has him develops 1 strong technical development research organization research organization. Besides work of their design production technology besides responsible corporation, main energy is development research new product, new technology and new technology. Join our company actual production case, aim at domestic and international market, study achievement can apply very quickly in production. In the technical development research organization that can say the technology of practical and advanced production that is in Japan is to master in the company mostly, have the technical develop a school of one's own of some of company development, in be in banner level domestic and internationally. 5.

2 take company staff seriously to groom, raise worker quality to be in Japan almost the worker that all enterprises have him grooms plan, groom grade of technology of the utility that content includes to learn product of advanced technology and administrative experience, birth and state of affairs of domestic and international development, worker amounts to mark to wait. Some let old worker pass on experience, introduce experience. Realize company worker quality rise, having conclusive effect to the development of the enterprise. 5.

3 take seriously raise product quality to be able to say Japanese company nots hesitate ceaselessly all price improve product quality. Realise in intense competition the product pledges the quantity is the life of the enterprise. Improve product quality besides have an advanced technique besides, still need to have excelsior mind, although product quality does not have a problem,do not have this kind of spirit, but devoid characteristic or appeal, also do not have competitive ability, own large market share very hard also. 5.

Moulds of 4 good unitive cooperation spirit had developed make specializationed production, unitive cooperation spirit is very important. Synergic manufacturer trusts each other between the home, the risk is carried in all, the interest is shared, each one does his job, it is to make sure the product quality, key that raises economic benefits, joint development is in. 5.

5 good sales serve systematic Japan to taste a company to a whole nation sells service system prolifically greatly. This kind of system uses the sale that decide a dot, pattern that interlinks a service, besides stimulative sale service, to seasonable feedback information, understanding market trend, drive a product to improve also have main effect. In Japan I still notice a bit, sale of facilities of a lot of production has a client to groom service, after perhaps grooming first, buy. Groomed purpose is the understands a product function that makes a client very good, master accurate operation method, can handle minor failure and undertake be maintenanced daily CNC Milling